In 2014, Harley-Davidson launched a new motorcycle line called Project Rushmore. The project was aimed at improving the touring bikes and included over 100 changes to the company’s touring bikes. Some of these changes were relatively minor, while others were significant, such as precision liquid cooling and a larger and more rigid fork.

While the Rushmore line was initially met with enthusiasm, some riders have reported recurring Project Rushmore problems, primarily related to the new features. One of the most significant issues reported is with the liquid cooling system, which some riders have found to be unreliable and prone to leaks. Additionally, some riders have reported issues with the new infotainment system, which can be difficult to use and prone to glitches. Despite these problems, many riders continue to enjoy the Project Rushmore line and appreciate the improvements made by Harley-Davidson.

Design and Ergonomics Overview of The Rushmore Era Harleys

When it comes to the design and ergonomics of the Project Rushmore line, there are a few areas that could use improvement. Here are some of the issues that have been noted:

Fairing and Wind Tunnel Testing

The fairing on the Project Rushmore bikes has been criticized for its lack of wind protection. While the fairing does offer some protection, it is not as effective as some riders would like. Additionally, there have been concerns about the accuracy of the wind tunnel testing that Harley-Davidson used to design the fairing. Some riders have reported that the fairing is too small and does not provide enough protection from wind and rain.

Saddlebag and Tour-Pak Convenience

Another area where the Project Rushmore bikes could use improvement is in the convenience of the saddlebags and Tour-Pak. While the bags themselves are spacious and well-designed, some riders have reported difficulty in accessing them. The latches can be tricky to operate, and the bags can be difficult to open and close. Additionally, the Tour-Pak can be difficult to remove, which can be a problem for riders who want to switch between a solo and two-up riding configuration.

Overall, while the Project Rushmore line is an impressive feat of engineering, there are some areas where it could use improvement. By addressing the issues with the fairing and saddlebags, Harley-Davidson could make the bikes even more appealing to riders who want a comfortable, convenient touring machine.

Engine and Performance Related Issues

Problems With The Twin Cooled High Output Twin Cam 103

One of the main selling points of the Project Rushmore line was the introduction of the Twin Cooled High Output Twin Cam 103 engine. This engine boasted liquid cooling, which was intended to improve performance and reduce engine heat, leading to a more comfortable riding experience. However, some riders reported issues with the engine overheating, despite the liquid cooling system. This led to concerns about the reliability of the engine and its ability to perform in extreme conditions.

Power and Handling Improvements (but Some Disappointments Too)

Harley-Davidson claimed that the Project Rushmore line included significant power and handling improvements over previous models. The company stated that the Twin Cooled High Output Twin Cam 103 engine produced 10% more horsepower and torque than previous models. Additionally, the bikes were equipped with upgraded suspension systems, improved braking systems, and other enhancements to improve handling and overall performance.

While some riders reported noticeable improvements in power and handling, others were disappointed with the performance of the Project Rushmore bikes. Some riders felt that the improvements were not significant enough to justify the higher price tag of the new models. Others reported issues with the suspension and braking systems, which they felt did not perform as well as advertised.

Overall, while the Project Rushmore line included some significant improvements in engine and performance, it was not without its issues. Riders reported concerns about the reliability of the Twin Cooled High Output Twin Cam 103 engine, as well as mixed reviews on the power and handling improvements.

Infotainment and Electronics Related Problems

GPS and Bluetooth Integration Complaints

One of the significant features of the Project Rushmore models was the integration of GPS and Bluetooth technology. The infotainment system allowed riders to connect their smartphones and other devices to the motorcycle’s audio system. However, some riders have reported issues with the GPS system, including inaccurate directions and difficulty in pairing their devices via Bluetooth.

Harley-Davidson has released several software updates to address these issues, but some riders still experience problems. Riders should ensure that their devices are compatible with the motorcycle’s infotainment system before attempting to pair them. It is also recommended to keep the software up-to-date to ensure optimal performance.

Daymaker LED Headlights and Visibility Concerns

The Project Rushmore models featured Daymaker LED headlights, which provide superior visibility compared to traditional halogen bulbs. The headlights are brighter, consume less power, and have a longer lifespan. However, some riders have reported issues with the headlights, including flickering and premature failure.

Harley-Davidson has acknowledged these issues and has released several service bulletins to address them. Riders should ensure that their headlights are properly installed and maintained to prevent issues. It is also recommended to use high-quality replacement bulbs to ensure optimal performance.

Overall, the infotainment and electronics systems of the Project Rushmore models provided riders with advanced features and functionality. While some riders have reported issues with these systems, Harley-Davidson has taken steps to address them. Riders should ensure that they properly maintain and update their motorcycles to ensure optimal performance.

What Do Owners Think of Project Rushmore’s New Tech? (And Their Related Issues)

While Project Rushmore brought many improvements, some owners reported issues with the new technology. Some complained about the complexity of the infotainment system, which made it challenging to use while riding. Others reported issues with the cooling system, which caused the bikes to overheat in certain conditions.

Harley-Davidson also faced challenges with EPA compliance. The company was fined in 2016 for violating emissions standards with its Screamin’ Eagle tuners, which were used to boost engine performance. The company had to pay a penalty of $12 million and buy back the tuners from customers.

Despite these challenges, Project Rushmore was a significant step forward for Harley-Davidson’s touring models. The company’s efforts to improve the bikes’ handling, comfort, and technology were commendable. However, it is essential to note that the new technology also brought some issues that the company needed to address.

Frequently Asked Questions

What are common issues with the infotainment system on Project Rushmore motorcycles?

The infotainment system on Project Rushmore motorcycles has been known to experience issues such as freezing, crashing, and failing to respond to touch commands. These issues can be frustrating for riders, especially when they are relying on the system for navigation or music playback during long rides. Some riders have reported that resetting the system or updating the software can help to resolve these issues, but others have had to replace the entire system to fix the problem.

How does the Harley Davidson 103 compensator issue affect Project Rushmore bikes?

The Harley Davidson 103 compensator issue can affect Project Rushmore bikes that are equipped with this engine. The compensator is a component that helps to reduce vibrations and noise in the engine, but it has been known to fail prematurely in some models. When this happens, it can cause the engine to make loud knocking or banging noises, which can be alarming for riders. Harley Davidson has issued a recall for some models that are affected by this issue, but not all models have been included in the recall.

What are the known electrical problems in Project Rushmore Harley Davidson models?

Project Rushmore Harley Davidson models have been known to experience electrical problems such as battery drain, faulty wiring, and malfunctioning sensors. These issues can cause the bike to stall or fail to start, which can be dangerous for riders. Some riders have reported that replacing the battery or checking the wiring can help to resolve these issues, but others have had to take their bike to a dealership for repairs.

Are there any recurring engine cooling problems with Project Rushmore Harley Davidsons?

Some Project Rushmore Harley Davidson models have been known to experience engine cooling problems, which can cause the bike to overheat and stall. This can be dangerous for riders, especially if they are riding in hot weather or heavy traffic. Some riders have reported that flushing the coolant system or replacing the thermostat can help to resolve these issues, but others have had to take their bike to a dealership for repairs.

What suspension problems have been reported for Project Rushmore motorcycles?

Project Rushmore motorcycles have been known to experience suspension problems such as leaking shocks, worn bushings, and loose bearings. These issues can cause the bike to handle poorly or become unstable, which can be dangerous for riders. Some riders have reported that replacing the shocks or bushings can help to resolve these issues, but others have had to take their bike to a dealership for repairs.

Which Project Rushmore years/models should potential buyers be cautious about due to reported problems?

Potential buyers of Project Rushmore motorcycles should be cautious about models that have been reported to experience issues with the infotainment system, compensator, electrical system, engine cooling, or suspension. Some models that have been identified as having these issues include the 2014 Ultra Limited, 2015 Street Glide, and 2016 Road Glide. However, it is important to note that not all models of Project Rushmore motorcycles are affected by these issues, and that individual bikes may vary in terms of their reliability and performance.