The Seasoned Wrench

7 Best Sounding Softail Exhaust Systems to Upgrade Your Ride

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Enhance your Harley Softail's voice with exhaust systems that sing a symphony of power and style. As you explore the 7 best sounding options to upgrade your ride, discover how each system can transform your biking experience. From deep rumbling tones to roaring crescendos, these exhaust upgrades are more than just a sound enhancement; they are a statement of individuality and performance. Uncover the perfect match for your Softail and elevate your ride to a whole new level of auditory satisfaction.

Things to Note

  • Consider exhaust system design impact on sound and performance.
  • Prioritize durable materials like stainless steel or graphite.
  • Evaluate compatibility with your Harley Softail model.
  • Choose larger diameter pipes for a louder sound.
  • Balance sound quality with engine performance enhancements.

Exhaust Gasket for Harley Big Twin and Sportster Models

harley exhaust gasket replacement

For those seeking a reliable and performance-enhancing exhaust gasket solution for their Harley Big Twin and Sportster models, the Softail Exhaust Systems offer a top-quality option with their tapered style and wire-graphite construction.

These gaskets, compatible with various Harley models excluding the V-ROD, effectively replace the 65324-83 model with tapered, beveled designs. Manufactured by Mofun, these gaskets weigh a mere 0.704 ounces and come in a package containing a pair. The item model number for these gaskets is MF-90501058, ensuring easy identification.

Customers have praised these gaskets for their compatibility, quality, and fit across different Harley models. With a 4.1 out of 5-star rating from 98 reviews, these exhaust gaskets rank well in the automotive and powersports categories, making them a trusted choice for riders looking to maintain gas velocity and prevent exhaust gas leaks.

Best For: Riders of Harley Big Twin and Sportster models looking for a high-quality exhaust gasket solution with excellent compatibility and performance.

Pros:

  • Compatible with a wide range of Harley models, excluding V-ROD.
  • Tapered and beveled design for optimal seal and gas velocity maintenance.
  • Constructed with wire and graphite for durability and reliability.

Cons:

  • Limited to specific Harley models, not suitable for V-ROD.
  • May require professional installation for optimal performance.
  • Warranty details may vary, requiring thorough review before purchase.

WeiSen Exhaust Flange Gasket Kit for Harley Big Twin & Evolution Sportster Models

harley exhaust gasket kit

The WeiSen Exhaust Flange Gasket Kit for Harley Big Twin & Evolution Sportster Models offers a durable and all-encompassing solution for riders seeking reliable exhaust components for their Softail motorcycles. This kit is constructed from heavy-duty steel and includes essential components such as a gasket seal, exhaust chrome flanger, snap rings, nuts, and washers.

With compatibility spanning various Harley models from 1984 to 2024, including Softail, Touring, Sportster, and Dyna FXD & FXDWG models, it caters to a wide range of riders. While receiving positive feedback on product quality, fit, and ease of installation, some users have noted missing nuts in the kit.

Overall, the WeiSen Exhaust Flange Gasket Kit presents a popular choice among riders looking for a reliable exhaust solution.

Best For: Riders of Harley Softail, Touring, Sportster, and Dyna FXD & FXDWG models seeking a durable and compatible exhaust flange gasket kit.

Pros:

  • Constructed from heavy-duty steel for durability
  • Fits various Harley models from 1984-2024
  • Positive customer feedback on product quality and ease of installation

Cons:

  • Some users have reported missing nuts in the kit
  • Not compatible with V-rod models
  • Limited warranty information provided

Cone Exhaust Gasket for Harley (1 Pair 2pcs)

harley cone exhaust gasket

Ideal for Harley-Davidson enthusiasts seeking to upgrade their exhaust system, the Cone Exhaust Gasket for Harley offers exceptional durability and performance. Crafted from graphite and steel mesh, this gasket is specially designed for Harley-Davidson motorcycles, featuring conical beveled washers that improve its quality and functionality.

Engineered to prevent exhaust gas leakage, it guarantees longevity even in demanding road conditions. Applicable to most Harley models except V-ROD, this gasket provides a superior seal compared to OEM gaskets, with increased height and thickness for a snugger fit.

Sold individually in a clear box to avoid damage, each package includes a pair of nitrile gloves for easy handling. Users commend its straightforward installation, seamless compatibility with a variety of Harley models, and overall product excellence.

Best For: Harley-Davidson enthusiasts looking to upgrade their exhaust system with a durable and high-performance gasket.

Pros:

  • Superior seal compared to OEM gaskets.
  • Easy installation with the right tool.
  • Seamless fit on various Harley models.

Cons:

  • Not compatible with V-ROD models.
  • May require additional expertise for installation.
  • Price point may be higher than standard gaskets.

Dasen Steel Mesh Style Crush Seal Exhaust Port Gasket Kits for Harley Big Twin and Sportster XL (1 Pair 2pcs)

steel mesh exhaust gasket

Best suited for Harley enthusiasts seeking durable exhaust port gasket kits, the Dasen Steel Mesh Style Crush Seal offers compatibility with various Big Twin and Sportster XL models from 1984 to 2024. Made from stainless steel, these gaskets are designed for easy installation and come in a package that includes a pair of gasket seals.

While receiving positive reviews for fit and performance, some users have mentioned challenges with sizing and installation. These gaskets aren't compatible with Harley V-ROD models but fit a range of other Harley models such as Touring, Sportster, DYNA, and Softail.

With a 30-day return guarantee on Amazon.com and available product warranty information, Dasen provides support for their exhaust port gasket kits.

Best For: Harley enthusiasts looking for durable exhaust port gasket kits with easy installation and compatibility with various Big Twin and Sportster XL models.

Pros:

  • Made from stainless steel for durability
  • Easy to install
  • Compatible with a wide range of Harley models

Cons:

  • Some users may encounter sizing challenges
  • Installation difficulties reported by some customers
  • Not compatible with Harley V-ROD models

Exhaust Gasket Kit Harley Exhaust Flange for Harley Big Twin Sportster Touring Softail Dyna

harley exhaust gasket kit

A reliable option for Harley Big Twin, Touring, Sportster, Softail, and Dyna models from 1984-2023 is the Exhaust Gasket Kit Harley Exhaust Flange by Mofun. This kit, which replaces OEM part number 17048-98, is constructed from stainless steel, ensuring durability. Installation is straightforward, offering an OEM perfect fit for easy setup. The package includes a pair of gasket seals, simplifying the replacement process.

However, customer feedback indicates some issues with fitment and sizing. While some users found the gaskets to be of decent quality, others faced challenges with the exact fit for their specific model. It's important for potential buyers to ponder these factors before purchasing the Exhaust Gasket Kit for their Harley motorcycle.

Best For: Riders of Harley Big Twin, Touring, Sportster, Softail, and Dyna models seeking an easy-to-install exhaust gasket kit with a durable stainless steel construction.

Pros:

  • Perfect fit for OEM installation.
  • Made from stainless steel for durability.
  • Fits a wide range of Harley models from 1984-2023.

Cons:

  • Some users reported issues with fitment and sizing.
  • Not compatible with Harley V-rod models.
  • May not be an exact fit for all specific models within the compatible range.

12pcs Cone Exhaust Gasket for Harley, Made of Graphite & Steel Mesh

harley exhaust gasket set

Catering to Harley Davidson owners seeking reliable exhaust system components, the 12pcs Cone Exhaust Gasket made of Graphite & Steel Mesh is a durable and performance-enhancing choice for most models.

With components crafted from wire and graphite materials, these conical beveled washers effectively prevent exhaust gas leakage, ensuring a smooth gas flow rate.

Suitable for 1984-later Harley Davidson bikes, including Touring, Sportster, Dyna, and Softail models, these gaskets are designed to withstand harsh road conditions, providing durability and high-quality performance.

Individually packaged in a transparent box with a pair of nitrile gloves included, the gasket set offers a hassle-free installation experience.

For a reliable exhaust sealing solution that enhances your motorcycle's performance, the 12pcs Cone Exhaust Gasket is a practical choice.

Best For: Harley Davidson owners looking for a durable and performance-enhancing exhaust sealing solution for their bikes.

Pros:

  • Effectively prevents exhaust gas leakage
  • Suitable for most Harley Davidson models
  • Durable for harsh road conditions

Cons:

  • Not suitable for V-ROD models
  • May require professional installation for optimal performance
  • Limited compatibility with other motorcycle brands

MOTOKU Exhaust Gasket for Harley Evo

harley evo exhaust gasket

Ideal for riders with Harley Evolution, Sportster, or Big Twin Cam models from 1984-2017, the MOTOKU Exhaust Gasket provides a reliable seal for their exhaust systems.

Manufactured by MOTOKU, this exhaust gasket weighs 2.89 ounces and comes in dimensions of 4.76 x 3.23 x 2.24 inches. The item model number and manufacturer part number are both 65324-83C, with an ASIN of B09X193PX7.

With a Best Sellers Rank of #66,406 in Automotive and #28 in Powersports Exhaust Gaskets, this gasket has garnered a rating of 4.1 out of 5 stars from 21 customer reviews.

However, it's essential to note that this gasket isn't compatible with Harley V-Rod models. Customers have the option to benefit from Amazon.com's 30-day return policy and access warranty information easily.

Best For: Riders with Harley Evolution, Sportster, or Big Twin Cam models from 1984-2017 looking for a reliable exhaust gasket solution.

Pros:

  • Compatible with a wide range of Harley models from 1984-2017.
  • Lightweight design at only 2.89 ounces.
  • Positive customer feedback with a rating of 4.1 out of 5 stars.

Cons:

  • Not compatible with Harley V-Rod models.
  • Limited warranty information available.
  • May not fit all aftermarket exhaust systems.

Factors to Consider When Choosing Sounding Softail Exhaust

When selecting a sounding Softail exhaust, you should consider various factors. Factors like sound quality, exhaust design, and performance enhancements are essential.

Additionally, think about the material's durability and compatibility with your bike.

Sound Quality Factors

Consider the type of sound preference you have when selecting a sounding Softail exhaust system. Whether you desire a deep rumble or a louder, more aggressive tone, your preference will guide your selection.

Choose exhaust systems with larger diameter pipes and less restrictive mufflers for a louder and more robust sound. The material of the exhaust system matters too; stainless steel produces a different sound compared to titanium or carbon fiber.

The design of the exhaust system, like the number of baffles and internal construction, greatly impacts the sound produced. Remember that modifying your exhaust system can affect performance, so choose a system that balances sound quality with best engine performance.

Exhaust System Design

To make an informed decision when selecting a resonant Softail exhaust system, prioritize examining the exhaust system design's impact on performance and sound characteristics. Consider factors such as scavenging efficiency and back pressure levels, as these play a pivotal role in your motorcycle's overall performance.

Look for exhaust designs that not only enhance performance but also deliver the desired sound characteristics, whether it's a deep rumble or an aggressive tone. Additionally, evaluate how the exhaust system design affects airflow dynamics within the pipes to ensure peak engine performance.

It's crucial to assess the material and construction of the exhaust system as well, as durability and resistance to heat and corrosion are key factors for longevity. Finally, choose an exhaust design that complements the overall look and style of your Softail motorcycle to achieve a cohesive aesthetic that matches your ride's personality and design.

Performance Enhancements

Enhancing your Softail's performance through a resonant exhaust system involves prioritizing factors that influence airflow efficiency and engine power output. By upgrading your exhaust, you can improve airflow dynamics, reduce back pressure, and ultimately boost horsepower and torque.

A well-designed exhaust system can optimize fuel combustion, leading to more efficient engine performance and better acceleration. Additionally, selecting a high-quality exhaust can enhance the overall sound profile of your Softail, accentuating its distinct rumble and roar.

When choosing an exhaust system, consider the tuning and design elements that contribute to performance enhancements. Keep in mind that the right exhaust system can have a significant impact on your riding experience by maximizing your bike's power output and efficiency.

As a result, investing in a quality exhaust system tailored to your Softail can provide both aesthetic and performance benefits, ultimately elevating your overall riding experience.

Material Durability Benefits

When choosing a sounding Softail exhaust, prioritize durability by selecting high-quality materials such as stainless steel or graphite. Choosing these sturdy materials guarantees longevity and resistance to high temperatures, preventing exhaust leaks and maintaining gas flow velocity.

The advantages of durability also include enduring harsh road conditions, reducing maintenance requirements, and providing a secure seal for peak performance. The quality of the material directly affects the efficiency of the gasket in preventing gas leakage and maintaining the exhaust system's function.

Opting for a sturdy material for exhaust gaskets ensures a reliable seal, minimizing the risk of performance issues or damage. By investing in materials recognized for their durability, you can improve the longevity and performance of your Softail exhaust system, guaranteeing a smoother and more efficient riding experience.

Compatibility Considerations

Take into account your Harley Softail model's compatibility when selecting a suitable Softail exhaust to avoid fitment issues. Make sure that the exhaust system is specifically designed for your Softail model to prevent any installation challenges. Check if the exhaust is tailored for the year of manufacture of your bike to guarantee a proper fit. Additionally, look for exhaust systems that are compatible with any aftermarket modifications or upgrades you have made to your Softail to ensure smooth integration.

When choosing a Softail exhaust, it's important to think about the type of riding you primarily engage in, whether it's street cruising, performance-oriented, or long-distance touring. This consideration will help you select an exhaust that aligns with your riding style and provides top performance.

Lastly, confirm that the chosen exhaust system complies with noise level regulations in your area to avoid potential legal complications. By taking these compatibility factors into consideration, you can enhance both the sound and performance of your Harley Softail effectively.

Installation Ease Tips

For easier installation of a sounding Softail exhaust, it's important to make sure the exhaust system is completely cool to the touch before starting the process. Working with a cool exhaust system reduces the risk of burns and promotes a safer installation experience.

Additionally, using the appropriate tools, such as wrenches and sockets, will help you securely fasten the exhaust components in place. Following the manufacturer's instructions diligently is necessary to avoid any installation errors that could lead to performance issues down the line.

During installation, it's crucial to double-check the alignment and fit of the exhaust components to prevent potential leaks or annoying rattling noises while riding. If you find yourself unsure about any steps in the installation process, don't hesitate to seek professional help. Professional assistance can guarantee that your sounding Softail exhaust is installed correctly, ensuring optimal performance and sound quality for your ride.

Maintenance Requirements

To secure your sounding Softail exhaust system remains in top condition, understanding the maintenance requirements is key when selecting the right exhaust for your bike.

Regular maintenance is vital, involving checking for leaks, corrosion, and loose mounting hardware. Cleaning the exhaust pipes and mufflers regularly not only maintains their appearance but also prevents the buildup of dirt and grime.

It's crucial to inspect the exhaust gaskets for wear or damage to prevent leaks and maintain proper performance. Additionally, lubricating moving parts like exhaust flanges and mounting bolts can prevent rust and ensure a secure fit.

Following the manufacturer's maintenance schedule specific to your Softail exhaust system is essential for prolonging its lifespan and maintaining optimal performance.

Aesthetics and Style

When selecting a sounding Softail exhaust system, the aesthetics and style are essential factors to enhance the overall look of your Harley Davidson. Consider design elements like chrome finishes, tapered shapes, or conical gaskets that can match your bike's aesthetic and give it a customized appearance.

Look for exhaust gaskets with beveled edges or steel mesh construction to add a sleek and personalized touch to your Harley. The style of the exhaust gasket can complement your bike's theme and contribute to its visual appeal.

Choosing a well-designed exhaust gasket not only improves the bike's look but also enhances its sound and performance. Paying attention to the aesthetics and style of your Softail exhaust system can elevate the overall appearance of your Harley Davidson and make a statement on the road.

Frequently Asked Questions

How Often Should Exhaust Gaskets Be Replaced on a Harley?

You should replace exhaust gaskets on a Harley roughly every 15,000-25,000 miles, or whenever you notice any leaks or hear unusual noises.

Regular maintenance checks can help you catch any issues early and prevent further damage to your bike.

Keeping an eye on your exhaust gaskets guarantees that your Harley runs smoothly and efficiently, maintaining peak performance for your rides.

Are There Any Specific Tools Required to Install Exhaust Gaskets?

When installing exhaust gaskets, you'll need a few basic tools on hand. A socket wrench, torque wrench, and possibly a gasket scraper are essential for the job. Make sure you have the correct size sockets for your exhaust bolts.

Can Exhaust Gaskets Affect the Performance of a Harley?

Exhaust gaskets can greatly impact the performance of your Harley. They play a vital role in maintaining proper back pressure and sealing exhaust leaks.

If these gaskets are worn or damaged, it can lead to decreased performance, loss of power, and even engine overheating.

Ensuring that your exhaust gaskets are in good condition is necessary for the best functioning of your Harley.

Will Upgrading to a New Exhaust System Void My Warranty?

Upgrading to a new exhaust system may not necessarily void your warranty. However, checking your warranty terms before making any modifications is crucial.

According to a recent survey, only 20% of motorcycle warranties are voided due to aftermarket upgrades. To make sure you're covered, consult your dealer or manufacturer to understand the impact of changing your exhaust system on your warranty.

Are There Any Special Maintenance Tips for Harley Exhaust Gaskets?

When it comes to Harley exhaust gaskets, it's important to make sure they're properly maintained to prevent leaks and maintain peak performance.

Regularly inspect the gaskets for signs of wear, like cracks or leaks. If you notice any issues, replace them promptly to avoid exhaust leaks and potential damage.

Keeping your exhaust gaskets in good condition will help your Harley run smoothly and effectively.

Conclusion

Upgrade your Harley Softail with one of these 7 best sounding exhaust systems to enhance your ride with a roar! Consider the quality of materials, design impact on sound and performance, and compatibility with your model for a seamless installation process.

Elevate your experience on the road with a dynamic and powerful sound that will make heads turn and hearts race.

Ride in style with the perfect exhaust system for your Softail.