The Seasoned Wrench

7 Best Fat Bob Big Bore Kits to Maximize Your Ride's Performance

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Imagine the roar of your Fat Bob as it accelerates, the thrill of the open road beckoning you to push the limits. You're likely considering how to enhance that experience, and exploring the best big bore kits can greatly boost your ride's performance. With options like the S&S Cycle M8 and the 107 Big Bore Kit, you can achieve impressive gains in horsepower and torque. However, choosing the right kit involves more than just picking the most popular option; there are several key factors to weigh that could make all the difference in your riding experience.

Things to Note

  • S&S Cycle M8 Big Bore Kit offers a 4.250-inch bore and 10.5:1 compression, enhancing performance for 107 and 114 M8 models.
  • The S&S Cycle 107 Big Bore Kit 910-0500 provides easy installation with no machining required, increasing displacement for stock engines.
  • S&S Cycle 910-0650 Bolt-In Sidewinder Big Bore Kit expands engine size from 88in. to 100in. or 96in. to 110in. without significant modifications.
  • S&S Cycle Cylinder Kit 117Tc Gray ensures no boring is needed, featuring premium aluminum castings and all necessary components for installation.

S And S Cycle M8 Models W/107 124 In124 Big Bore Kit M8 Blk 910-0681 New

s and s cycle m8

The S&S Cycle M8 Big Bore Kit is the ultimate upgrade for Harley Davidson owners seeking to enhance their 107 and 114 M8 models with a powerful, bolt-on solution that maximizes performance without the need for machining.

This kit features a 4.250-inch bore, forged pistons, and a 10.5:1 compression ratio, ensuring peak power delivery.

Available in both highlighted and non-highlighted versions, it boasts a sleek wrinkle black finish with non-highlighted fins.

Designed for compatibility with various Harley Davidson models from 2017 to 2020, it includes all necessary gaskets and hardware for installation.

Weighing 13.5 pounds and measuring 22 x 18.3 x 16.5 inches, the S&S Cycle M8 Big Bore Kit stands as a top choice for performance enthusiasts.

Best For: Harley Davidson owners looking to significantly enhance the performance of their 107 and 114 M8 models with a reliable, bolt-on upgrade.

Pros:

  • High-performance upgrade with a 4.250-inch bore and 10.5:1 compression ratio.
  • Easy installation as a bolt-on kit, requiring no machining.

Cons:

  • May require additional tuning for optimal performance.
  • Heavier than some stock components, which could affect weight distribution.

S&,S Cycle 107&Prime, Wrinkle Black Big Bore Kit 910-0500

s s cycle big bore

Designed for stock engines, the S&S Cycle 107' Big Bore Kit 910-0500 offers an impressive 3.937' bore that enhances performance without the need for machining.

This bolt-on kit guarantees easy installation, making it accessible for enthusiasts looking to upgrade.

The cylinders feature 11 fins that closely resemble the OEM shape and color, maintaining a sleek look.

Constructed with centrifugal cast cylinder liners boasting a tensile strength of 40,000 psi, this kit assures durability.

CP pistons included in the package provide exceptional wear resistance and noise characteristics, contributing to overall performance.

Furthermore, the kit comes complete with rings, wrist pins, clips, and both top and bottom cylinder gaskets, making it an all-encompassing solution for enhancing your ride's capabilities.

Best For: The S&S Cycle 107' Big Bore Kit is best for motorcycle enthusiasts looking to enhance the performance of their stock engines with an easy-to-install, high-quality upgrade.

Pros:

  • Easy installation with no machining required, ideal for DIY enthusiasts.
  • Durable construction with centrifugal cast cylinder liners ensuring long-lasting performance.

Cons:

  • Higher initial cost compared to basic upgrades, which may deter budget-conscious buyers.
  • Limited compatibility as it's specifically designed for stock engines, restricting its use for modified bikes.

S&S Cycle 910-0650 Bolt-In Sidewinder 4in. Big Bore Kit – 110in. – Silver

s s cycle big bore kit

For Harley Davidson enthusiasts looking to boost their engine performance without the hassle of machining, the S&S Cycle 910-0650 Bolt-In Sidewinder Big Bore Kit offers a straightforward and effective solution to increase engine size from 88in. to 100in. or from 96in. and 103in. to 110in.

This complete kit includes high-quality components like cast ductile iron sleeves and forged pistons, ensuring superior heat transfer and durability.

With a compression ratio of 10.5:1, riders can expect enhanced power and responsiveness.

Weighing 25.5 pounds and available in a sleek silver or wrinkle black finish, it fits various Harley Davidson models.

Customers rave about its performance, giving it a perfect 5.0-star rating.

Best For: Harley Davidson enthusiasts seeking an easy and effective way to enhance their engine performance without the need for machining.

Pros:

  • Easy Installation: Bolt-in kit requires no machining, making it user-friendly for DIY enthusiasts.
  • High-Quality Components: Features cast ductile iron sleeves and forged pistons for superior heat transfer and durability.

Cons:

  • Compatibility Limitation: Not compatible with S&S 79cc heads, which may restrict options for some users.
  • Weight: At 25.5 pounds, it may add noticeable weight to the motorcycle.

S&S Cycle Cylinder Kit 117Tc Gray 910-0474

s s cycle cylinder kit

Engine enthusiasts seeking to enhance their Fat Bob's performance will appreciate the S&S Cycle Cylinder Kit 117Tc Gray 910-0474, which offers easy installation and exceptional results with stock cylinder heads.

This big bore kit allows users to upgrade without boring or splitting existing cases, making it a practical choice. Crafted from premium aluminum castings with cast-in iron liners, the kit includes everything needed: cylinders, pistons, rings, and gaskets.

Available in both black and silver powder-coat finishes, it complements the bike's aesthetics. Weighing 24.3 pounds, this kit is designed for straightforward assembly, although a skilled technician is recommended.

Importantly, it's not suitable for Twin Cooled motors, so checking clearances and specifications is essential during installation.

Best For: Engine enthusiasts looking to enhance their Fat Bob's performance with a straightforward installation process.

Pros:

  • Easy installation without the need to bore or split existing cases.
  • Includes all necessary components: cylinders, pistons, rings, and gaskets.

Cons:

  • Not suitable for Twin Cooled motors.
  • Requires a skilled technician for assembly to ensure proper installation.

S And S Cycle 17-18 M8 Models Big Bore Cylinder Set Blk 910-0683 New

s and s big bore

Offering a bolt-on installation with the largest bore possible without machining, the S&S Cycle 17-18 M8 Models Big Bore Cylinder Set is a top choice for Harley Davidson enthusiasts looking to enhance their 107 or 114 M8 models.

This kit features a 4.250-inch bore size and includes forged pistons with a 10.5:1 compression ratio, ensuring a significant performance boost.

Available in both highlighted and non-highlighted versions, it boasts a sleek wrinkle black finish with non-highlighted fins.

The set comes complete with gaskets and all required hardware, making installation straightforward.

Manufactured in the USA, this product is compatible with various Harley Davidson models from 2017 to 2020, offering a reliable upgrade for riders enthusiastic to maximize their bike's potential.

Best For: Harley Davidson enthusiasts seeking to significantly enhance the performance of their 2017-2020 M8 models with a reliable and easy-to-install big bore cylinder kit.

Pros:

  • Bolt-on installation simplifies the upgrade process without the need for machining.
  • Forged pistons with 10.5:1 compression ratio provide a substantial boost in performance.

Cons:

  • Limited compatibility only for specific Harley Davidson models from 2017 to 2020.
  • Higher price point compared to standard cylinder kits may not suit all budgets.

S&S Cycle Stock Bore Cylinder and Piston Kit (91-9024)

s s cycle cylinder piston kit

The S&S Cycle Stock Bore Cylinder and Piston Kit (91-9024) is an ideal choice for Shovelhead enthusiasts looking to maintain a stock compression ratio while upgrading their 80in. engines.

This kit features high tensile cast iron cylinders with a 3.5in. bore, paired with forged standard compression pistons, ensuring durability and reliability.

It's compatible with both stock and S&S cylinder heads, making it versatile for various builds.

Included in the kit are rings, wristpins, head gaskets, and S&S stainless steel bolts with washers and base nuts.

Weighing in at 33 pounds, this product is manufactured in the USA and ranks highly in the powersports cylinder heads category, reflecting its quality and performance in the aftermarket scene.

Best For: Shovelhead enthusiasts seeking to maintain a stock compression ratio while upgrading their 80in. engines.

Pros:

  • High tensile cast iron cylinders provide durability and reliability.
  • Compatible with both stock and S&S cylinder heads for versatile applications.

Cons:

  • Limited to 80in. Shovelhead engines, not suitable for other engine types.
  • Weighs 33 pounds, which may be heavier compared to some aftermarket options.

NICHE Cylinder Piston Gasket Kit for Yamaha Kodiak 400 and Grizzly 400

yamaha kodiak grizzly gasket kit

Designed specifically for Yamaha Kodiak 400 and Grizzly 400 models, the NICHE Cylinder Piston Gasket Kit delivers an excellent solution for those looking to enhance their ATV's performance.

This kit is compatible with Kodiak models from 2000 to 2006 and Grizzly models from 2007 to 2008, featuring a cylinder bore size of 84.5mm.

Manufactured by Mishon Inc., the kit includes OEM replacement parts, ensuring compatibility and reliability.

Weighing 7.4 pounds and measuring 11.5 x 8.5 x 6.5 inches, it's easy to install for those familiar with ATV mechanics.

Customer feedback shows a 4.1 out of 5-star rating, with mixed experiences; some praise its fit and performance, while others suggest sticking with OEM parts for best results.

Best For: ATV enthusiasts looking for a reliable replacement gasket kit for their Yamaha Kodiak 400 or Grizzly 400 models.

Pros:

  • Compatible with a range of Yamaha models, ensuring a good fit for Kodiak 400 (2000-2006) and Grizzly 400 (2007-2008).
  • Affordable alternative to OEM parts, providing cost savings without sacrificing essential performance.

Cons:

  • Mixed customer feedback indicates variability in performance, with some users preferring OEM parts for optimal reliability.
  • Weight of 7.4 pounds may be cumbersome for some users during installation.

Factors to Consider When Choosing a Fat Bob Big Bore Kit

When choosing a Fat Bob Big Bore Kit, you need to take into account several key factors.

Think about your engine's compatibility, how easy the kit is to install, and the performance enhancements it offers.

Also, pay attention to the material quality and the compression ratio to guarantee you get the best fit for your bike.

Engine Compatibility Requirements

Choosing the right Fat Bob big bore kit hinges on confirming it matches your engine's specific model year and configuration for peak performance. Compatibility varies across Harley Davidson models from 2017 to 2020, so double-check your bike's details before making a purchase.

Next, consider the bore size offered by the kit. Some kits provide the largest bore possible without requiring machining, which is essential for maintaining your engine's integrity and performance. You'll also want to confirm the compression ratio of the kit; it should align with your engine's specifications to avoid issues like knocking or detonation.

Additionally, look for kits that include all necessary components, such as gaskets and hardware. This guarantees you won't need to hunt for extra parts during installation.

Installation Ease and Complexity

Understanding the installation ease and complexity of a Fat Bob big bore kit can greatly impact your decision, especially if you prefer a straightforward upgrade process.

When choosing a kit, look for options that are bolt-on, which typically require no machining. This feature can save you time and hassle during installation.

Additionally, check if the kit includes all necessary components, like gaskets and hardware. Having everything you need in one package minimizes the need to source extra parts, making the process smoother.

Weight is another factor to take into account; lighter kits can be easier to manage during installation, reducing physical strain.

It's also wise to evaluate whether the kit is designed for easy installation without splitting existing cases. Kits that simplify this aspect can save you a lot of headaches.

Finally, assess your technical skill level. Some big bore kits may require a skilled technician for proper assembly and fitment, so it's important to be honest about your capabilities.

Performance Enhancements Offered

Performance enhancements from a Fat Bob big bore kit can greatly elevate your ride's horsepower and torque, leading to a noticeable boost in acceleration and overall performance. By increasing engine displacement, these kits allow for more air and fuel to enter the combustion chamber, which directly translates to higher power output.

Many kits feature high-compression pistons that improve combustion efficiency, further enhancing performance. This means you'll experience a more responsive throttle and quicker acceleration when you hit the gas.

Plus, most big bore kits are designed as bolt-on solutions, making installation straightforward and accessible for enthusiasts like you.

Upgraded cylinder designs in these kits also play an essential role by enhancing heat dissipation. This improvement not only helps maintain ideal engine temperatures but also boosts reliability during high-performance rides.

Additionally, the inclusion of forged components, such as pistons, offers greater durability and wear resistance compared to stock parts, ensuring that your engine continues to perform at its best over time.

Material Quality and Durability

When selecting a Fat Bob big bore kit, material quality and durability are essential factors that can greatly impact your engine's longevity and performance. You'll want to look for kits that utilize premium materials, such as high-performance aluminum castings and forged pistons, which enhance strength and durability.

Additionally, kits featuring centrifugal cast iron liners are a smart choice, as they provide superior tensile strength, often rated at 40,000 psi. This helps your engine withstand the high temperatures and pressures it faces during operation. Be certain to check that high-quality gaskets and hardware are included, as these can prevent leaks and guarantee a tight seal, further extending your engine's lifespan.

Don't overlook the importance of a durable powder-coat finish, like wrinkle black or silver. This can protect the components from corrosion and wear, keeping them looking good over time.

Compression Ratio Considerations

Choosing the right compression ratio for your Fat Bob big bore kit can greatly influence your engine's overall performance and fuel efficiency. The compression ratio is the ratio of the cylinder's volume at the bottom of the piston stroke to its volume at the top. A higher compression ratio, like 10.5:1, can boost your power and torque, but it often requires higher octane fuel to avoid knocking.

On the other hand, a lower compression ratio, such as the stock 8:1, offers more tolerance for fuel quality variations. This makes it a better choice if you prioritize reliability over maximum performance.

When selecting your compression ratio, consider how it affects your engine's tuning. Modifications may require adjustments to fuel maps and ignition timing to optimize performance.

Think about your riding style too; if you enjoy aggressive performance, a higher ratio might suit you, while touring or casual riding is better matched with a lower ratio.

Ultimately, your choice should reflect your performance goals and riding habits for the best possible riding experience.

Frequently Asked Questions

How Do I Know Which Big Bore Kit Fits My Fat Bob?

To find the right big bore kit for your Fat Bob, start by checking your bike's model year and engine specifications.

Then, consult your owner's manual or manufacturer's website for compatibility information.

You can also visit forums or talk to fellow riders for recommendations.

Don't forget to reflect on your riding style and performance goals, as these factors influence which kit will suit you best.

Always verify the kit meets your bike's requirements.

What Tools Do I Need for Installation?

To install a big bore kit, you'll need a few essential tools.

Start with a socket set and wrenches for removing bolts. A torque wrench guarantees you tighten everything correctly.

You'll also want screwdrivers, pliers, and possibly a puller for the flywheel.

Don't forget a gasket scraper for mating surfaces and a clean rag to wipe up any spills.

Having a service manual handy can guide you through the process efficiently.

Are Big Bore Kits Street Legal in My Area?

To find out if big bore kits are street legal in your area, you'll need to check local regulations.

Many regions have strict rules regarding modifications, especially regarding emissions and noise levels.

You can visit your local Department of Motor Vehicles website or contact them directly for specifics.

It's crucial to verify your modifications comply with the law to avoid fines or issues during inspections.

Stay informed to ride legally and safely!

How Does a Big Bore Kit Affect Fuel Efficiency?

A big bore kit can impact your fuel efficiency in various ways.

Generally, it increases engine displacement, allowing for more power. However, this added power might lead to higher fuel consumption if you're not careful with your throttle control.

If you ride aggressively, you might see a decline in mileage.

On the other hand, if you adjust your riding style, you could maintain decent efficiency while enjoying the enhanced performance.

Can I Install a Big Bore Kit Myself?

Installing a big bore kit yourself can feel like assembling a complex puzzle. You can definitely tackle it if you're handy and have the right tools.

Start by reading the instructions carefully, as precision is key. Just remember, it's vital to have a good understanding of your bike's engine.

If you feel overwhelmed, don't hesitate to seek help from experienced friends or professionals to guarantee everything's done right.

Happy wrenching!

Conclusion

In the grand scheme of motorcycle upgrades, choosing a Fat Bob big bore kit might just be the most responsible decision you make—right after deciding to wear your leather jacket to the grocery store.

With these kits, you'll release the power of your ride, transforming it into a roaring beast that demands attention.

Just remember, while you're cruising at breakneck speeds, your wallet might feel the heat too.

After all, nothing says “I love my bike” quite like a hefty price tag!