The Seasoned Wrench

5 Best Exhaust Systems for Harley Softail: Enhance Performance and Sound in 2024

Chase Manhattan Avatar

Last Updated:

Note: My posts may contain affiliate links. If you click on these links and make a purchase, I may receive a small commission at no extra cost to you. I only recommend products I genuinely believe in. Thanks for supporting The Seasoned Wrench!

Read my full affiliate disclaimer >>

If you're looking to boost your Harley Softail's performance and sound in 2024, you'll want to take into account the best exhaust systems on the market. From the renowned Vance and Hines Big Radius 2-Into-2 to budget-friendly options like SHARKROAD's slip-on mufflers, there's a range of choices suited to different needs. Each system has its strengths, and understanding these can make a significant difference in your riding experience. Curious about which options might be the perfect fit for your bike? Let's explore what sets these systems apart.

Quick Takeaways

  • The Vance and Hines Big Radius 2-Into-2 Exhaust offers enhanced horsepower and a distinctive hot-rod sound for Harley Softail models.
  • SHARKROAD Black Slip-On Mufflers provide a budget-friendly option with customizable features and easy installation for 2017-up Harley Touring models.
  • The TC Bros. DIY Builder Exhaust Kit allows for a fully customizable exhaust solution for various Harley Davidson Evolution engines, requiring welding skills.
  • Upgrading exhaust systems significantly improves engine performance by boosting horsepower and optimizing exhaust gas velocity.
  • Quality exhaust systems enhance the bike's aesthetics with sleek designs and durable materials, ensuring longevity and visual appeal.

Vance and Hines Big Radius 2-Into-2 Exhaust for Harley Davidson

vance and hines exhaust system

The Vance and Hines Big Radius 2-Into-2 Exhaust system stands out as an exceptional choice for Harley Softail owners seeking to enhance their bike's performance and aesthetics. Weighing 20.8 pounds and measuring 41 x 16 x 8 inches, this full system exhaust combines functionality with style. Its curved 2-1/2 full-coverage heat shields and artistically scalloped end-tips create a striking visual appeal, while the blue-proof show quality chrome guarantees durability. Designed to produce extra horsepower and torque, it delivers a signature hot-rod sound that riders crave. Installation is hassle-free, thanks to the included baffles, mounting hardware, and clear instructions. With a perfect fit assured, this exhaust system ranks high in customer satisfaction, earning a stellar 5.0 out of 5 stars.

Best For: Harley Softail owners looking to enhance their bike's performance and aesthetic appeal with a high-quality exhaust system.

Pros:

  • Produces extra horsepower and torque for improved bike performance.
  • Features a striking design with blue-proof show quality chrome and scalloped end-tips.
  • Easy installation with included baffles, mounting hardware, and clear instructions.

Cons:

  • May not be compatible with all Harley Davidson models.
  • Relatively higher price compared to standard exhaust systems.
  • Some riders may prefer a different sound profile.

Exhaust Flange Retaining Ring for Harley Davidson (1984-2020)

harley exhaust flange ring

For Harley Davidson owners seeking reliable exhaust solutions, the Exhaust Flange Retaining Ring is a must-have accessory for models from 1984 to 2020, including Softail, Dyna, and Touring. Manufactured by vanjoy, these rings serve as a replacement for old or broken OEM snap rings, ensuring a secure fit for exhaust pipes. Weighing only 0.006 ounces, they're lightweight yet durable, thanks to an annealing process that enhances their strength. Sold as a pair, they're compatible with most Harley models but not with V-ROD. Customers rate them 4.7 out of 5 stars, praising their effectiveness and easy installation with tools like piston ring pliers. Plus, they come with a 30-day return guarantee through Amazon, ensuring peace of mind for buyers.

Best For: Harley Davidson owners looking for a reliable and durable replacement for their exhaust flange snap rings from 1984 to 2020.

Pros:

  • Effective in keeping exhaust pipes secure, enhancing overall performance.
  • Lightweight design at only 0.006 ounces, making installation easier.
  • Durable construction due to the annealing process, offering long-lasting use.

Cons:

  • Not compatible with Harley V-ROD models, limiting its applicability.
  • Requires specific tools like piston ring pliers for installation, which may not be readily available to all users.
  • Sold only as a pair, which could be unnecessary for those needing only one replacement.

Exhaust Gasket for Harley Davidson Bikes (1 Pair)

harley davidson exhaust gasket

Crafted from a blend of graphite and steel mesh, the Exhaust Gasket for Harley Davidson bikes offers a reliable solution for riders looking to enhance their Softail's performance. Designed for compatibility with 1984-later Harley models, including Touring, Sportster, Dyna, and Evo, this gasket set includes two pieces to guarantee a complete installation. The tapered, beveled design prevents leaks, optimizing gas velocity and overall efficiency. Users appreciate its snug fit, requiring no special tools for installation. Additionally, the gaskets come with a protective bumper to make sure they arrive in perfect condition. Positive feedback highlights their effectiveness in eliminating exhaust leaks, making them a smart choice for those replacing or reinstalling exhaust systems on their Harley Davidson bikes.

Best For: Harley Davidson riders looking for a reliable and effective solution to prevent exhaust leaks and enhance performance on their bikes.

Pros:

  • Durable construction with a blend of graphite and steel mesh for longevity.
  • Tapered, beveled design ensures a snug fit and prevents exhaust gas leaks.
  • Easy installation process that doesn't require special tools.

Cons:

  • Not compatible with V-Rod series Harley Davidson bikes.
  • May require replacement during routine maintenance, adding to overall costs.
  • Limited to models manufactured from 1984 onwards, excluding older models.

SHARKROAD Black Slip-On Mufflers for Harley Touring 2017-up

sharkroad harley touring mufflers

Designed specifically for Harley Touring models from 2017 onward, SHARKROAD Black Slip-On Mufflers offer a sleek upgrade with their impressive 4.4-inch diameter and customizable options. These mufflers come in various sizes and colors, including black body with black caps or chrome finishes, allowing riders to personalize their bikes. Priced considerably lower than major brands, they still deliver high quality, earning a perfect 5.0-star rating from customers. Installation is straightforward, with included hardware and easy-to-follow instructions, making it ideal for DIY enthusiasts. SHARKROAD also provides robust customer support and a 30-day return guarantee, ensuring satisfaction. However, it's essential to mention that these mufflers aren't compatible with Tri-Glide models and cannot be shipped to California.

Best For: Riders of 2017-up Harley Touring models seeking an affordable, high-quality slip-on muffler upgrade.

Pros:

  • Affordable pricing at half the cost of major brands while maintaining high quality.
  • Easy DIY installation with included hardware and clear instructions.
  • Customizable options available in various sizes and colors to match personal style.

Cons:

  • Not compatible with Tri-Glide models, limiting options for some riders.
  • Cannot be shipped to California, restricting availability for residents.
  • Limited to specific Harley models, which may exclude some potential buyers.

TC Bros. DIY Builder Exhaust Kit fits Harley Sportster & Big Twin Evo

harley exhaust kit fitment

Looking to customize a Harley Davidson Evolution engine? The TC Bros. DIY Builder Exhaust Kit is an excellent choice for riders looking to enhance their bike's performance and sound. Compatible with all Harley Evolution engines, including Sportster and Big Twin models from 1984 to present, this kit is made in the USA from high-quality materials. The 1.75-inch OD mild steel tubing features a robust .065-inch wall thickness, ensuring superior weldability. With CNC-mandrel bent components for ideal exhaust flow, the kit includes two 90-degree bends, two 180-degree bends, three straight pieces, and heavy-duty mounts for a leak-free installation. Rated 4.4 out of 5 stars, this exhaust kit promises a satisfying upgrade for any Harley enthusiast.

Best For: Riders looking to customize their Harley Davidson Evolution engine for enhanced performance and sound.

Pros:

  • High-quality American-made materials ensure durability and superior weldability.
  • CNC-mandrel bent components provide optimal exhaust flow for better performance.
  • Compatible with all Harley Davidson Evolution engines from 1984 to present.

Cons:

  • Requires welding and fabrication skills, which may not be suitable for all riders.
  • Limited customer ratings may indicate a smaller user base for feedback.
  • Best Sellers Rank suggests it may not be a widely recognized product among consumers.

Factors to Consider When Choosing Exhaust Systems for Harley Softail

When you're choosing an exhaust system for your Harley Softail, consider how it impacts performance and sound. You'll also want to think about the ease of installation and the quality of materials used. Finally, make sure the system is compatible with your specific model to get the best results.

Performance Gains Achieved

How can you maximize performance gains for your Harley Softail? Upgrading to a high-performance exhaust system is one of the most effective ways to boost your bike's horsepower and torque. This enhancement leads to improved overall engine performance, making your rides more exhilarating.

When choosing an exhaust, consider the design's impact on exhaust gas velocity. A well-designed system optimizes engine efficiency and responsiveness, allowing your Harley to perform at its best. Look for quality exhaust systems that offer features like removable baffles. This flexibility lets you fine-tune both sound levels and performance according to your riding preferences.

Proper installation is another important factor. Confirm you use compatible gaskets and retaining rings to guarantee a secure fit. A well-installed exhaust system prevents leaks, which can greatly hinder performance.

Sound Preference Considerations

Choosing the right exhaust system for your Harley Softail involves more than just performance; sound plays an essential role in your riding experience. Different exhaust systems produce distinct sound profiles, allowing you to select one that matches your personal preference. Whether you're after a signature hot-rod sound or a deeper rumble, there's an option for you.

For instance, systems like the Vance and Hines Big Radius not only enhance the sound but also boost horsepower and torque. If you're looking for a less invasive option, slip-on mufflers designed for Harley Touring models provide a more aggressive sound without the need for a complete exhaust replacement.

Don't overlook the baffle design, as it can greatly influence your exhaust's sound. Removable baffles offer you the flexibility to customize the volume and tone, letting you fine-tune your ride's auditory experience. Finally, consider the aesthetic aspects; unique end caps and finishes can enhance both the sound and visual appeal of your bike. With these factors in mind, you can find the perfect exhaust system that complements your Harley Softail's performance and your unique style.

Installation Ease and Requirements

Sound isn't the only factor to take into account; installation ease can greatly influence your overall experience with a new exhaust system for your Harley Softail. Many exhaust systems come with straightforward instructions and all the necessary mounting hardware, ensuring you won't face unnecessary hassles during installation. Products specifically designed for Harley models typically fit perfectly, minimizing the need for modifications.

If you're considering a DIY approach, look for systems marketed as DIY-friendly. These often don't require professional help, saving you on labor costs. Some kits even include features like removable baffles and provisions for factory O2 sensors, simplifying the process for those wanting to retain specific functionalities.

Additionally, users frequently report that tools like piston ring pliers can make installing components such as exhaust flange retaining rings easier. This indicates that even if you have basic mechanical skills, you can tackle the installation with confidence. By focusing on installation ease, you'll not only enhance your bike's performance but also enjoy a smoother, stress-free upgrade experience.

Material Quality and Durability

When it comes to upgrading your Harley Softail's exhaust system, material quality and durability are crucial factors that shouldn't be overlooked. The materials used directly affect the performance and lifespan of your exhaust. For instance, American-made mild steel is known for its superior weldability, providing a strong foundation for long-lasting performance.

You'll also want to take into account exhaust systems crafted from high-quality chrome, as they offer excellent resistance to corrosion and rust, greatly enhancing durability. Thicker walls, like those found in 16-gauge steel, can further reduce wear and failure over time, giving you peace of mind on the road.

Additionally, heat shields made from durable materials can protect your exhaust system from excessive heat, contributing to its overall longevity. Regular maintenance and inspection of your exhaust components are crucial, too. By keeping an eye on material integrity, you can prevent premature degradation and guarantee peak functionality throughout your rides.

Ultimately, investing in high-quality materials not only elevates your Harley's performance but also enhances your riding experience for years to come. Choose wisely, and you'll enjoy the benefits of a durable exhaust system.

Compatibility With Models

Guaranteeing your new exhaust system fits perfectly with your Harley Softail is essential for ideal performance and satisfaction. Start by confirming compatibility with your specific year and model, as many systems are designed for particular ranges, like 1984-later models. If you own a V-Rod, be cautious; not all exhaust systems suit that model.

Next, check if the exhaust system includes mounting hardware and installation instructions tailored for Softail models. This will make your installation process hassle-free. Additionally, look for provisions for factory O2 sensors, as neglecting this can impact both performance and emissions compliance.

To avoid unforeseen issues, don't skip reviewing customer feedback. Look for ratings specific to your Softail model to see how others have fared with fitment and performance. This firsthand experience can guide you toward the best choice for your motorcycle. Remember, the right exhaust system not only enhances your ride's sound and performance but also guarantees you're riding with confidence, knowing everything fits as it should. Take the time to research and choose wisely!

Design and Aesthetics

Choosing an exhaust system for your Harley Softail goes beyond just performance; it's also about enhancing your bike's overall look. The design of the exhaust can greatly elevate its visual appeal. Options like artistically scalloped end-tips and unique end caps make a striking statement that can turn heads.

Curved heat shields contribute not only to aesthetics but also to functionality, providing full coverage that maintains your bike's sleek appearance while protecting against heat damage. Many exhaust systems come with blue-proof chrome finishes, ensuring a shiny, show-quality look that enhances your motorcycle's style.

A custom exhaust system allows you to tailor the aesthetics to your specific preferences, blending performance with personalized design. Consider how the overall shape and layout of the exhaust will impact your bike's silhouette. Configurations like 2-into-2 or slip-on designs offer different visual dynamics, so think about which style resonates with you.

Ultimately, your exhaust system should reflect your personality while providing the performance boost you seek. Investing in the right design is essential to achieving that perfect balance between aesthetics and functionality.

Common Questions

Will an Aftermarket Exhaust Void My Harley's Warranty?

If you're considering an aftermarket exhaust for your Harley, you might worry about your warranty. Generally, installing an aftermarket part doesn't automatically void your warranty, but it can depend on the situation. If the part causes damage to another component, the manufacturer might refuse to cover that damage. Always check your warranty's specific terms and consult your dealer before making modifications to guarantee you're protected. It's better to be safe than sorry!

How Do I Install an Exhaust System on My Harley Softail?

Imagine the roar of your Harley Softail as you install a new exhaust system, transforming your ride into a symphony of power. To start, lift your bike securely and remove the old exhaust with appropriate tools. Then, position the new system, ensuring all gaskets align perfectly. Tighten the bolts, double-check connections, and give it a good once-over. Finally, fire it up and enjoy the enhanced sound and performance you've just released!

Are There Any Legal Restrictions on Exhaust Noise Levels?

Yes, there are legal restrictions on exhaust noise levels. Most states have specific decibel limits for motorcycle exhaust systems, and exceeding these can lead to fines or penalties. You should check your local laws to guarantee your system complies. Additionally, some areas have stricter regulations, especially in residential zones. It's important to choose an exhaust that fits not only your performance needs but also adheres to legal noise standards to avoid issues later on.

What Maintenance Is Required for Aftermarket Exhaust Systems?

Aftermarket exhaust systems can feel like a roaring dragon strapped to your bike, but they need your love too! You'll want to check for leaks regularly, tighten bolts, and clean the pipes to keep that thunderous sound crisp. Inspect the heat shields for any signs of wear and replace gaskets when they start to wear out. Don't forget to give it a good polish occasionally—your beast deserves to shine just as brightly!

Can I Customize the Sound of My Exhaust System?

Yes, you can customize the sound of your exhaust system! By choosing different mufflers, tips, or even complete systems, you can achieve the tone you desire. Some systems offer adjustable sound levels, allowing you to switch between a mellow rumble and a louder roar. You can also explore adding baffles or removing them for more volume. Experimenting with these options lets you create a unique sound that matches your style and riding experience.

Wrapping Up

Upgrading your Harley Softail's exhaust system can transform your ride like a butterfly emerging from its cocoon. With options ranging from the powerful Vance and Hines Big Radius to the customizable TC Bros. kit, there's something for every rider. Don't forget essential accessories like exhaust flange retaining rings and gaskets to maximize performance. Choose wisely, and you'll not only enhance your bike's sound but also elevate your overall riding experience in 2024. Happy riding!

Leave a Reply

Your email address will not be published. Required fields are marked *