If you've ever felt the need for a performance boost on your Sportster, imagine the difference a premium exhaust system could make. Picture the Vance & Hines Chrome Shortshots Staggered Exhaust transforming your ride. Now, consider how the right exhaust system can elevate not just your bike's sound but its overall performance. Wouldn't it be worth exploring how these top 7 exhaust systems can enhance your Sportster experience?

Things to Note

• Choose Vance & Hines Chrome Shortshots for twin slash-cut ends and ceramic heat shields.
• Opt for TC Bros. DIY Builder Kit for custom fabrication with American mild steel.
• Consider Dasen Steel Mesh Gaskets for high-quality stainless steel construction.
• Look for Cone Exhaust Gaskets for cost-effective and leak-preventing options.
• Upgrade exhaust for Sportster S with larger diameter pipes and free-flowing mufflers.

Vance & Hines Chrome Shortshots Staggered Exhaust for H-D XL Sportster

For riders seeking a sleek and powerful exhaust upgrade for their Harley-Davidson XL Sportster models, the Vance & Hines Chrome Shortshots Staggered Exhaust offers a combination of style, performance, and quality craftsmanship.

This exhaust system, model number 17223, features twin slash-cut ends, 1 3/4 head pipes, and 220-degree coverage heat shields. The black pipes with full coverage heat shields coated in black ceramic not only enhance the look of the bike but also provide durability.

Customers have praised the sound, look, and ease of installation of this product. With removable baffles, mounting hardware, and instructions included, fitting this exhaust onto 99-03 Harley XL Sportster models is straightforward.

Made in the U.S.A., this exhaust system has received positive recommendations for its quality, fit, and appearance.

Best For: Riders looking to enhance the style and performance of their Harley-Davidson XL Sportster models with a sleek and durable exhaust upgrade.

Pros:

• Twin slash-cut ends and 1 3/4 head pipes for a stylish look
• Full coverage heat shields coated in black ceramic for durability
• Easy installation with included removable baffles, mounting hardware, and instructions

Cons:

• Some customers may find the product weight (23 pounds) to be on the heavier side
• Limited compatibility with only 99-03 Harley XL Sportster models
• Mixed customer reviews regarding sound quality

Harley Sportster Upsweep Exhaust Pipes for 86-03

Notably, ideal for riders seeking a bold chopper aesthetic, the Harley Sportster Upsweep Exhaust Pipes for 86-03 by Moto Iron offer a straight-thru drag pipe style with a 1.75 diameter.

Specifically crafted for 1986-2003 Harley Sportster models, these upsweep chopper style exhaust pipes provide a distinctive look. Compatible with TC Bros. Forward Controls or Mid Controls, they come with instructions, brackets, and hardware for stock frames.

Nevertheless, please be aware that these pipes don't include baffles or heat shields. Weighing 58 pounds, these pipes may require fabrication for mounting on TC Bros. Hardtail #103-0008.

While not suitable for highway vehicle use in California, they've garnered positive customer reviews, boasting a rating of 4.6 out of 5 stars.

Best For: Riders looking to achieve a bold chopper aesthetic with their 1986-2003 Harley Sportster models.

Pros:

• Straight-thru drag pipe style for a distinctive look.
• Compatible with TC Bros. Forward Controls or Mid Controls.
• Includes instructions, brackets, and hardware for stock frames.

Cons:

• Does not include baffles or heat shields.
• Requires fabrication for mounting on TC Bros. Hardtail #103-0008.
• Not street legal for highway use in California.

TC Bros. DIY Builder Exhaust Kit fits Harley Sportster & Big Twin Evo

With its components designed for custom pipe fabrication and compatibility with Harley Davidson Evolution engines from 1984-Present, the TC Bros. DIY Builder Exhaust Kit is a versatile option for motorcycle enthusiasts seeking a tailored exhaust system solution.

This kit, proudly made in the USA, is crafted from American mild steel featuring 1.75' OD x 16ga Wall tubing for durability. The 3.5' centerline radius bends ensure peak exhaust flow, enhancing both performance and aesthetics.

Included in the kit are:

• 2 90 degree bends
• 2 180 degree bends
• 3 straight tubing pieces
• 2 U-channel mounts
• A heavy-duty flange set

These components provide all the necessary parts for a custom build. With a weight of 15 pounds and a manufacturer part number of 109-0092, this kit offers quality and compatibility for Harley Sportster and Big Twin Evo models.

Best For: Motorcycle enthusiasts looking to customize their exhaust system with high-quality components for Harley Sportster & Big Twin Evo models.

Pros:

• Versatile kit designed for custom pipe fabrication.
• Made in the USA with durable American mild steel.
• Compatible with Harley Davidson Evolution engines from 1984-Present.

Cons:

• May require welding and customization skills for assembly.
• Limited compatibility with specific Harley models.
• Relatively heavy at 15 pounds for some users.

Dasen Steel Mesh Style Crush Seal Exhaust Port Gasket Kits for Harley Big Twin and Sportster XL (1 Pair)

The Dasen Steel Mesh Style Crush Seal Exhaust Port Gasket Kits are designed to cater to Harley Big Twin and Sportster XL owners seeking durable stainless steel gaskets for their motorcycles. Compatible with Harley models spanning from 1984 to 2024, these gaskets are made from high-quality stainless steel, ensuring longevity and a secure seal for the exhaust ports.

The package includes one pair of gasket seals, making installation a breeze for riders looking to enhance their exhaust systems. While the product has garnered positive reviews for its fit and performance, some users have noted challenges with sizing and installation.

With a 30-day return guarantee and available warranty information, Dasen provides support for customers seeking assistance or feedback on pricing.

Best For: Riders of Harley Big Twin and Sportster XL motorcycles seeking durable stainless steel gaskets for their exhaust systems.

Pros:

• Made from high-quality stainless steel for longevity
• Easy installation process with one pair of gasket seals included
• Compatible with a wide range of Harley models from 1984 to 2024

Cons:

• Some users have reported challenges with sizing
• Installation difficulties may be encountered by some users
• Not compatible with Harley V-ROD models

Cone Exhaust Gasket for Harley (6pcs)

For riders seeking a dependable solution to prevent exhaust gas leakage, the Cone Exhaust Gasket for Harley (6pcs) offers a durable and quality choice suited for most Harley models. Made of wire and graphite, these conical beveled washers are designed to withstand harsh road conditions and prevent any leaks.

Each gasket is individually packaged in a transparent box for easy identification and storage, and the set includes a pair of nitrile gloves for convenience during installation. With a focus on quality assurance, these gaskets are specifically crafted for Harley-Davidson motorcycles to ensure optimal gas flow rate, performance, and durability.

Customers have praised the product for its cost-effectiveness compared to dealership options and its overall great quality.

Best For: Riders looking for a cost-effective and durable solution to prevent exhaust gas leakage on their Harley-Davidson motorcycles.

Pros:

• Made of wire and graphite for durability.
• Conical beveled washers for preventing leaks.
• Includes a pair of nitrile gloves for installation convenience.

Cons:

• May not fit all Harley models.
• Limited to a set of 6 gaskets.
• Packaging may not be ideal for long-term storage.

Exhaust Gasket for Harley Big Twin Davidson Bikes (Pack of 4)

Ideal for riders seeking to upgrade their Harley Big Twin Davidson Bikes, the Exhaust Gasket pack of 4 offers durable graphite and steel materials for a snug fit on models ranging from 1984 to 2021.

These tapered and beveled gaskets are specifically designed for Harley Davidson Bikes Touring Sportster Dyna Softail Evo, ensuring effective sealing and top-notch performance. Customers have praised the product for its quality and compatibility with various bike models.

By including a bumper in the gasket center for protection during delivery, the manufacturer demonstrates a commitment to customer satisfaction. Users have reported fast delivery and hassle-free installation, with some recommending the use of an installation tool for added convenience.

For a reliable and efficient exhaust gasket solution, this pack of 4 is a popular choice among Harley Davidson enthusiasts.

Best For: Riders looking to upgrade their Harley Big Twin Davidson Bikes with a reliable and compatible exhaust gasket solution.

Pros:

• Made of durable graphite and steel materials for longevity.
• Tapered and beveled design ensures effective sealing on various Harley Davidson models.
• Positive user experiences highlight quality, compatibility, and ease of installation.

Cons:

• May require an additional installation tool for easier application.
• Compatibility verification with specific vehicle models is necessary.
• Limited to Harley Davidson Bikes Touring Sportster Dyna Softail Evo models from 1984 to 2021.

Tonrycue Exhaust Gasket for Harley Davidson Bikes (Pack of 2)

With its graphite and steel construction, the Tonrycue Exhaust Gasket for Harley Davidson Bikes (Pack of 2) offers a reliable fit for various Harley Davidson models from 1984 to 2021.

These tapered, beveled gaskets are designed to fit Harley Davidson Bikes Touring Sportster Dyna Softail Evo models, providing a secure seal for the exhaust system.

Manufactured by TONRYCUE under the brand FVLFIL, each gasket weighs 0.634 ounces and comes in a compact package measuring 3.5 x 2.52 x 0.71 inches.

The product has received positive feedback from customers, with a rating of 4.6 out of 5 stars based on 110 reviews.

Available on Amazon with a voluntary 30-day return guarantee, the Tonrycue Exhaust Gasket for Harley Davidson Bikes guarantees a quality exhaust seal for your ride.

Best For: Harley Davidson bike owners looking for a reliable exhaust gasket solution that fits various models from 1984 to 2021.

Pros:

• Made of graphite and steel for durability
• Tapered and beveled design for a secure seal
• Positive customer feedback and high ratings

Cons:

• Limited warranty information available
• Some users may prefer a different material composition
• Package contains only two gaskets

Factors to Consider When Choosing Exhaust for Sportster S

When choosing an exhaust for your Sportster S, you should consider key features like sound level and performance enhancements.

Also, consider the material durability and installation compatibility to guarantee a durable and easy fit.

Key Exhaust Features

When selecting an exhaust for your Sportster S, consider essential key features that will impact both performance and style.

First, examine the material of the exhaust system. Opt for stainless steel or ceramic coating for durability and heat resistance.

Next, check for exhaust systems with removable baffles, allowing you to customize sound levels and enhance performance according to your preferences.

Confirm the exhaust system is compatible with your specific Harley Sportster model and year to avoid any fitment issues.

Evaluate design features like heat shields, slash-cut ends, or upswept pipes, as these not only contribute to aesthetics but also affect performance.

Finally, consider the ease of installation and the availability of additional hardware or instructions included with the exhaust system to make the installation process smoother.

Performance Enhancement Options

Reflect on how upgrading the exhaust system for your Sportster S can significantly enhance its performance capabilities through improved airflow and reduced back pressure.

When selecting an exhaust for your bike, consider options like larger diameter pipes, free-flowing mufflers, and tuned headers. These components collaborate to boost horsepower and torque, delivering a noticeable enhancement in your Sportster's overall performance.

Performance exhaust systems not only increase power output but also produce a deeper, more aggressive sound that enriches the riding experience. By choosing the appropriate exhaust components, you can optimize your Sportster's engine performance and efficiency.

Many riders opt to enhance their exhaust systems as it's a common modification that not only boosts performance but also elevates the aesthetics of the bike. Ensure to contemplate these performance enhancement choices when choosing the optimal exhaust system for your Sportster S.

Material Durability Considerations

Prioritize the durability of the material when selecting an exhaust for your Sportster S, focusing on elements like stainless steel and graphite for long-lasting performance. Stainless steel offers excellent resistance to corrosion and heat, making it a reliable choice for guaranteeing your exhaust system withstands the test of time.

Additionally, materials like graphite and steel used in exhaust gaskets provide a tight seal and longevity in high-temperature environments, enhancing the overall durability of your Sportster's exhaust setup. Opting for stainless steel construction in exhaust components can offer the strength and resilience necessary for prolonged use on your motorcycle.

Furthermore, graphite gaskets with beveled edges are specifically designed to ensure effective sealing and durability within exhaust systems, further contributing to the longevity of your Sportster's exhaust system.

Installation Compatibility Factors

Confirm that the exhaust system you select for your Sportster S is compatible with your specific model year to secure a proper fitment.

Verify that the chosen exhaust doesn't require additional hardware or modifications for installation, as this can impact the overall cost and complexity of the process.

Seek out exhaust systems that provide detailed instructions to assist you during the installation, making the task easier and more efficient.

Assess if any adjustments to your bike's existing components are needed to guarantee the new exhaust fits correctly.

Research whether professional assistance or specialized tools are recommended for the installation, especially if you aren't experienced with motorcycle modifications.

Aesthetic Customization Choices

When choosing an exhaust system for your Sportster S, consider the style and design features that align with your desired aesthetic preferences.

Consider options with finishes like chrome, black, or custom coatings to match your bike's look. Look for unique features such as slash-cut ends, heat shields, or specific pipe diameters that can add a personalized touch.

Explore different configurations like staggered, upswept, or drag pipes to achieve the visual impact you desire. Evaluate compatibility with other customizations like forward controls, mid controls, or hardtail frames to ensure a cohesive appearance.

Pay attention to details like material quality, finish durability, and overall design to enhance the exhaust complements your Sportster's style and boosts its visual appeal.

Making the right aesthetic choices for your exhaust system can greatly enhance the overall look of your Sportster S.

Frequently Asked Questions

Can I Install These Exhaust Systems on a Harley Davidson Softail Model?

Yes, you can install these exhaust systems on a Harley Davidson Softail model. They're compatible with various Harley models, providing improved performance and a distinct sound. Make sure to check for specific fitment details and consider seeking professional installation if needed.

Upgrading your exhaust system can enhance both the look and feel of your ride, offering a personalized touch to your Softail motorcycle.

Are These Exhaust Systems Street Legal in All States?

You know, it's like checking if your favorite sneakers are allowed in all gyms.

These exhaust systems may not be legal in all states, so it's important to verify before hitting the road.

Remember, each state has its own rules regarding noise levels and emissions, which could affect the legality of your new system.

It's always wise to double-check to guarantee a smooth ride without any legal hiccups.

Do These Exhaust Systems Require Any Additional Modifications for Installation?

Yes, these exhaust systems are designed to be easily installed on your Sportster motorcycle without requiring any additional modifications.

The installation process is straightforward and can usually be done with basic tools in a short amount of time.

Once you have the system in place, you'll be ready to hit the road and enjoy the enhanced performance and sound of your new exhaust system.

Can I Use These Exhaust Systems With Aftermarket Air Intake Systems?

You can totally use these exhaust systems with aftermarket air intake systems. They're like peanut butter and jelly – meant to go together!

These systems are designed to work seamlessly with various upgrades, including air intakes. So go ahead and mix and match to create the ultimate setup for your Sportster.

You'll be cruising in style with the perfect combination of exhaust and air intake systems. Enjoy the ride!

Do These Exhaust Systems Come With a Warranty or Guarantee?

Yes, these exhaust systems come with a warranty or guarantee. It guarantees you have peace of mind knowing your investment is protected.

The warranty covers any defects or malfunctions that may arise during the specified period.

Conclusion

Rev up your ride with one of these 7 top exhaust systems for your Harley Sportster. Enhance your performance, style, and sound with options like Vance & Hines Chrome Shortshots or TC Bros. DIY Builder Kit.

From improved airflow to horsepower gains, these exhausts offer a boost you won't want to miss. Upgrade your bike today and hit the road with a roar!